Useful stuff – PDFs/HowTo’s

This page is an ongoing list of companies & folks whose services I’ve used , any useful PDF files i find that may be of use to others with similar needs, namely how-to’s, modifications and plenty of motorcycle manuals…
Disclaimer: I don’t own the copyright for these, so please feel free to buy the manuals etc. but they’re some of the files I’ve found in the public domain or freely available online..

I’ll be adding more PDFs as I come across them, and in the meantime please feel free to share the files or links on your own sites.

OBD.

PDFs

OBDs 1982 YAMAHA XJ1100 MAXIM WIRING DIAGRAM

OBDs 1982 YAMAHA XJ1100 MAXIM WIRING DIAGRAM COLOR CODES

Below is a PDF of the full 1982 Yamaha XJ1100 SERVICE manual, and the PDF files of a photographic reproduction of the Owners manual..
The whole of the Owners manual is here, just in 7 separate files.

OBDs 1982 YAMAHA XJ1100 MAXIM SERVICE MANUAL

*******************************************************

OBDs 1982 YAMAHA XJ1100 MAXIM OWNERS MANUAL PART1

OBDs 1982 YAMAHA XJ1100 MAXIM OWNERS MANUAL PART2

OBDs 1982 YAMAHA XJ1100 MAXIM OWNERS MANUAL PART3

OBDs 1982 YAMAHA XJ1100 MAXIM OWNERS MANUAL PART4

OBDs 1982 YAMAHA XJ1100 MAXIM OWNERS MANUAL PART5

OBDs 1982 YAMAHA XJ1100 MAXIM OWNERS MANUAL PART6

OBDs 1982 YAMAHA XJ1100 MAXIM OWNERS MANUAL PART7

********************************

The following link is for a sorta ‘how to’ on making ol’ skool chopper frames.
Some great info, dimensions, set up techniques etc.
Chopper frame fabrication info

**********************************

Yamaha XS650 manual/ technical data

Yamaha Xs650 – Engine pdf

Yamaha Xs650 carburation pdf

Yamaha Xs650 Electrical pdf

Yamaha Xs650 periodic adjustments pdf

Yamaha xs650 service manual pdf

Xs650 with combined regulator rectifier – simplified for choppers

Xs650 with seperate regulator rectifier

Xs650 electronic ignition – 6 wire ignitor box

Xs650 wiring diagram

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KAWASAKI Manuals

kawasaki ex500 manual

*************************************

SUZUKI GSX1100 ex/es/sd/et manual.
http://db.tt/LCs6AOTY

SUZUKI Gsx1100 wiring diagram
20130714-184718.jpg

***************************************

AJS MATCHLESS MOTORCYCLES SERVICE DATA/MANUALS

Ajs 1925 AJS E3 E4 E5

Ajs 1927 AJS Instruction Manual H3 H4 H5

Ajs 1928 AJS Instruction Manual K7 K10 OHC

Ajs 1928 AJS Instruction Manual K7 K10 OHC

Ajs 1929 AJS M Series Instruction Manual

Ajs 1931 AJS Instruction Manual

Ajs 1933-1934 AJS Pitmans Book

Ajs 1933 AJS 1933-37 OHC Trophy Owners Manual

Ajs 1933 AJS Instruction Manual

Ajs_1938_Spares_List_=M=_OHV_Models

Ajs 1939 AJS Instruction Manual

Ajs 1945-1957 AJS Pitman_book

Ajs 1948-1957 AJS Singles 5th Edition F Neill

Ajs 1949-1955 AJS Twin Motorcycles F Neill

Ajs 1949-1964 AJS 7R Racing Model Instruction sheets

Ajs 1953 AJS Instuction and Maintenace 16M 16MS 16MC 16MCS 18 18S 18C 18CS

Ajs 1957-1966 AJS Matchless Single Motorcycles F Neill

Ajs 1962 AJS Instruction 16 18 20 31 31CS 31CSR

Ajs 1963 AJS Instruction 16 16S 18 31 31CS

Ajs 1963 AJS Instruction 16 16S 18 31 31CS Ajs 1928 AJS Instruction Manual K7 K10 OHC

Ajs_1970_AJS_Stormer_Riders_Book_Y4_Y40_Y5_Y50

Ajs AJS 350 & 500cc – 1949 service

ajs service_sheet_502_wheel_bearing_adjustment

Ajs_AMC_Service_Sheet_503_Dismantling_and_rebuilding_full-width_spring_frame_rear_wheel_hubs

Ajs_AMC_Service_Sheet_504_Dismantling_and_rebuilding_full-width_rigid_rear_wheel_hubs

Ajs_AMC_Service_Sheet_505_Dismantling_and_rebuilding_full-width_front_wheel_hubs

ajs_big-end_replacement_instructions.

***BENELLI SERVICE MANUALS***

BENELLI TORNADO NOVECENTO_Tre_(eng)

BENELLI TnT (english)

BENELLI Tornado Naked_Tre_1130_(ENG)

BSA MOTORCYCLE DATA / MANUALS

BSA A10 wiring diagram

BSA D7 instruction manual

**BAOTIAN MOTORCYCLE MANUALS**

Baotian how to speed tune_your_scooter

Baotian Service manual

Baotian service manual part 2 Baotian

how to de-restrict Baotian BT50 QT9

Baotian 50 qt service manual

***BUELL MOTORCYCLES***

Buell XB9R Firebolt ’03 Parts & Assembly Manual

Buell XB9R ’03 Service Manual

HARLEY DAVIDSON MANUALS

Harley Davidson FLHRC 2006 Maintenance & Repair Manual

Harley Davidson FLH Electra Glide 1970 Owners manual v2 2

Harley Davidson Softail 2003

Harley Davidson Pre delivery and set-up manual 2005

Harley Davidson Master Cam Specs

Harley Davidson Softail Models_2007

***VESPA SCOOTER MANUALS***

Vespa super sport 180cc operation/maintenance manual

Vespa 90 operation/maintenance manual

Vespa 125 primavera operation/maintenance manual

Vespa 150 operation/maintenance manual Vespa GS operation/maintenance manual

Vespa P125X P200E operation/maintenance

Vespa super operation/maintenance

UK CUSTOM BIKE & TRIKE REGULATIONS / INFO…
If you’re building a modified or custom bike or trike in the UK, you need to know these regs.
Easy to follow, a lot less hassle than building your project then having to change everything to make it pass the msva test. Some people seem to fear the MSVA, but it’s actually not that bad at all.
MSVA GUIDE

MSVA MOTORCYCLE SINGLE VEHICLE ASSESMMENT

Fabrication / Tech / How-to

Frame Fabrication pdf

Chopper Frame jig pdf

Tuning For Speed – (P.E.Irving – Performance tuning racing motorcycle engines)

Pinstriping how-to – brush control pdf

PinStripe tech how-to pdf

PinStripe how-to pdf

Custom seat-making guide pdf

Custom girder fork plans pdf

Tube joint notcher info

:)

COMPANY INFO

Blackpole powder coatings ltd,
3B Blackpole industrial estate,
Blackpole road,
Worcester wr3 8hr.
(Tel : 01905 451555)
(Great powder coaters, affordable prices & fast turnaround.) :)



K&R Laser cutting services,
Unit 60A,
Blackpole trading estate west,
Worcester,wr3 8tj.
Tel(01905 757548)
Fax(01905 754571)
Email: sales@krlasers.co.uk
Go & ask for Richard- super helpful company with great prices and fast turnaround. A pleasure to do business with. :)



BJE CELLAR GAS
UNITS 4 & 5 BEVAN ROAD INDUSTRIAL ESTATE
DY5 3TF BRIERLEY HILL, WEST MIDLANDS

Phone: 01384 483144
Fax: 01384 482802
http://www.bjecellargases.co.uk
Great for all types of welding gas…pretty cheap too. Free Delivery available.

Underwoods Steel Stockholders Ltd,
The Steel Centre,
Wainwright Road,
Worcester WR4 9FA
Tel: 01905 459400
Fax: 01905 459410
Email: rfu@underwoods-steels.co.uk
Steel stock,welding supplies,bottled gas..No account necessary for most services(with the exception of bottled gas sales)happy to let you pick through their cut-offs if you don’t need a full length of steel. :)



Speedflex Engineering,
Unit 3, Breakwell Buildings,
Sandy Lane Industrial Estate,
Stourport-on-Severn,
Worcestershire,
DY13 9QB.
Tel 01299 827712
Email: mail@speedflexengineering.com
Speedflex website
Excellent local engineering company!
Ranging from the elaborate & hi tech to small cash jobs for the like of us custom builders :)



AIS sheet metal ltd,
Edwin Avenue,
Hoo Farm Ind. Est.
Kidderminster,
Worcs. DY11 7RA
Tel: (01562 820700)
Fax: (01562 829401)
Email: enquiry@aissheetmetal.co.uk
AIS website
CNC,CAD
/CAM, Plasma cutting, CNC Turret punch pressing, CNC Pressbraking, cNC Shearing,Tungsten Inert Gas, Metal Inert Gas and Arc Welding services.
Specialist in stainless steel,mild steel,aluminium,brass and copper.
Will do anything from bending a few brackets I’d cut, to full bespoke fabrications.:)

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Fowlers of Bristol,
2-12 Bath Road
Bristol
BS4 3DR
Tel: 0117 9770466
Out of Hours: 07973 252435
Fax: 0117 9725528
Fowlers website
The most helpful motorcycle shop I’ve used..great parts dept with a knack for tracking down hard to find spares for older MCs and imports like my xj1100,will always suggest suitable alternatives if a part is discontinued,website is full of bargains and regular heavy discounts :)



Georgefixs
georgefixs website
Florida based Motorcycle spares.
Cheap pricing($-£ exchange rate permitting) very reasonable shipping costs to the UK,good source of hard to find service parts for Harley,yamaha,Kawasaki,Suzuki and Honda. :)

Tappers Auto trimmers & upholsterers
120B FRANCES RD
KINGS NORTON
BIRMINGHAM
WEST MIDLANDS
B30 3DX
0121 458 6080
Tappers auto trimmers website
These folks are a great coachtrimming company..awesome quality and affordable. :)

OBD

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